证明 / 案例研究

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真正问题的真正解决方案

从事商业这么久的一个好处是，我们以前很有可能看到过你的问题或类似的问题. 当我们的技术专家团队到达现场时, they rely a long list of experiences and skills developed over 6 generations. 这与创新思维和精益观点相结合，将有助于优化您的流程. Check out some of our case studies, or maybe become one of them. 你的成功就是我们的成功.

用Aquaease 2289提亮黄铜

作为工业和石油加热喷嘴的领导者, this company provides significant reductions in combustion pollutants for cleaner air and contribute to the reduction of carbon and soot helping to retain set up efficiencies and extend maintenance cycles.

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在线油漆剥离与Aquastrip MPS

将剥离工艺整合到粉末涂装生产线中降低了废品率, 提供了更一致的, uniform and reliable coating on the faucets and fixtures.

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回收或再用? 与Aquastrip ACB的省钱比较

通过在他们的过程中添加Aquastrip ACB, companies can reuse their masking plugs allowing them to save money, 提高盈利能力，满足环境和最重要的经济可持续性的需要.

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使用祖母绿酸清洁#1清洁铝型材

祖母绿酸性清洁#1 -柠檬酸浸泡, 超声波, spray cleaner that may be used for the removal of a variety of s石油s and oxides - outperformed the competitor’s chemistry and it was easier to control for an international company that manufactures deep drawn aluminum extrusions used in the aerospace, 汽车及军用市场.

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Lusterlume提高铝锻造产量

Lusterlume alb4去除退火处理后铝锻件上残留的氧化. Improve process speed and cleanliness while seeing improvements to your bottom line.

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Metal Treatment and Hex Chrome Reduction with AquaPure

A well known military metal finishing operation in Pennsylvania was having trouble treating hexavalent chromate rinses that also had cadmium in them. 我们的专家团队将系统设置为在同一水箱中处理六进制铬和含镉的冲洗液.

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废水中六价铬的还原研究

六价铬(Cr(VI))不容易处理，除非你真正了解其化学性质. 幸运的是, 罗宾的交易, 澳门威尼斯人网上赌场污水专家, 两人都了解化学成分，熟悉Limco使用的制造工艺. Robin began her process with a full treatability study that demonstrated to Limco management that their problems were solvable.

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The Perfect Mix: Exceeding Guidelines and Reducing Costs in 废水处理

An aluminum can manufacturing material had fallen out of compliance with its local and state wastewater treatment jurisdictions on levels of fluoride being discharged from the plant. The plant’s influent fluoride level was 60 ppm, and its discharge limit was 15 ppm.

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Solving Wastewater Problems Tankside and Side-by-Side

Did you keep a journal in Science class of the steps you took to solve a problem? 信不信由你, our AquaPure technicians still keep those journals while completing a Process Audit. Step-by-step our technicians are with you to find the best process to optimize your system; ultimately providing improvement recommendations and the required training for your operators. 这个过程日志是一个例子，我们如何与你一起工作，直到我们得到“大拇指”."

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Delivering a Dose of Good Service to Get a Flocculant Problem Cleared Up

Do you document the process and progress of your projects? Our wastewater specialists use Process Journals to document their thinking, 的想法, 以及项目的开发. 了解当制造商出现絮凝剂问题时发生了什么，以及采取了哪些措施来解决问题.

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静电抛光成功的关键

控制布鲁克林的电解抛光, 纽约, 已经经营60多年了吗, 在那段时间里，有一件事保持了相当一致:他们致力于卓越的电抛光零件, and the chemical solutions that they use to get there.
80% of the work they perform is for the medical industry. 最近的冠状病毒大流行已经开始讨论将更多的医疗和手术设备运回美国.S., which might increase the workload for shops who perform electropolishing here.

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Tank side assistance reduced 锌 and improves wastewater process

成立于1981年, 我们的客户生产60,000 - 70,000 pounds of screws daily that are carried in Lowe’s and Home Depots nationwide. 毫不奇怪，这个市场领导者的理念是不断改进. However, sometimes changes for the better also have consequences. When the company went to a new acid- pickle bath pre-treat system on its paint line, the result downstream was far too much 锌 in its wastewater effluent.

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More effective, less costly paint stripping: Aquastrip ACB

对于一家百年老店来说, 他们的油漆剥离过程的问题开始减慢和延迟生产. Their current chemistry provider was falling short on service and value. 另外, 由于苯醇含量高得令人无法接受，他们提供的化学物质产生了废水问题. 更糟糕的是, 同样的化学物质有一种强烈的气味，使得与它一起工作更加不愉快.

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制止闪锈

一家领先的汽车制动卡钳再制造商在其成品上出现了闪锈问题. What was even worse was the fact that the issue was not revealing itself until after the remanufactured parts were already shipped to retail stores and customers were pulling boxes off of store shelves and seeing the surface rust, forcing the chain stores to return the products to the distributor.

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帮助阳极氧化设施达到许可限制

一个阳极氧化设施正在努力满足预处理许可排放限制10mg/L的总磷. If the facility could not retain pretreatment permit limits, they would be at risk for fines and potentially having their permit revoked. Influent water showed an incoming Total Phosphorus averaging 700mg/L. Phosphorus came from the anodizing process rinse waters. pH值调整, 化学剂量变化, 系统的改变并没有去除足够的磷，使其低于工厂的排放限制.

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Getting Buff: Removing Polishing Compounds Before Electroplating

当涉及到电镀金属，如黄铜, 铜, 以及介于两者之间的东西, 美国电镀在克兰斯顿, 罗德岛州, 知道在通过各种电镀线运行部件之前，有一个干净的表面是有帮助的. American Plating consulted with Hubbard-Hall looking for the best way to ensure all received parts could be properly and efficiently cleaned before being plated.

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延长膜系统的过程寿命

In 2002, Mass Design invested in a microfiltration membrane wastewater treatment system. Committed to improving the sustainability of wastewater discharge, they were also keen to ensure a long-term return on their investment. 澳门威尼斯人网上赌场团队将数据和分析带回实验室，开始评估情况, 从询问是否需要进行微调到询问是否需要进行新的废水处理.

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Less Cleaning 化学 Translates to Significant Cost Savings

一家汽车零部件制造商希望削减运营成本，以提高利润底线. 这家公司花费了100多美元,000 per year on cleaning chemicals while also struggling with persistent quality issues rate stemming from its plating operation. 人们认为这是由于清洁不善造成的. With the implementation of the Aquaease Infinity process, the company saw their plating operation’s reject rate drop. 此外，清洁浴缸的使用寿命从几周延长到“18个月内未被倾倒”。. 化学 usage and costs – including the cost of leasing equipment – dropped from $100,000 to $65,000.

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Coater Sees +40% Production Gain Using -50% Less 化学

Mikon产品, a family-owned liquid and powder paint business in Oxford, 康涅狄格, 需要一种磷酸盐清洁剂，用于各种基材，其中含有大量未知污染物. They also needed to address flash rusting issues before oven drying and wanted to add an in-process corrosion preventative that would not impact paint adhesion.

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Removing chrome, cutting costs in wastewater treatment nets a hole-in-one

铬有许多工业和装饰用途，但在废水中，它可能是一个大问题. Failing to meet wastewater requirements can lead to steep fines and facility shutdowns. 南方金属加工(SMP), a recent permit change meant that they were working 24/7 and paying for daily off-site testing in a desperate effort to meet new discharge limits.

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适当的培训导致更可靠的过程

Hubbard-Hall was recently asked to assist a metal finisher who was having trouble with their vacuum degreasing cleaning system. 大约五年前，他们从正丙基溴(nPB)换成了全氯乙烯(perc)。.

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解决不锈钢上的白雾

Hubbard-Hall helped a manufacturer remove problematic haze from their product by giving the manufacturer a full assessments of their cleaning system and then sending effected parts to the lab for examination. The diagnosis revealed that the manufacturer was having a solvent related issue, 澳门威尼斯人网上赌场在不到两周的时间内就解决了这个问题，他推荐了一种新的水清洗工艺.

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三金属变黑挑战解决

A manufacturer needed to blacken a part made from three welded substrates. Hubbard-Hall recommended Aquaease PL solve a white haze effect. 然后，澳门威尼斯人网上赌场测试了用钴6，铬镍铁合金和17-4不锈钢黑化零件. 最后，制造商使用黑魔法RT SS4提供一个深和一致的黑色完成.

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Ecoater Gets 200% More Use of Paint Stripper at 40% Savings

By analyzing and adapting their paint stripping process to include Aquastrip, 这种电镀膜机能够节省时间和金钱.

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电抛光机的废水系统再次发光

作为一家公司的新老板, 你绝对不想发现废水处理系统没有在其设计参数范围内运行. That’s especially true when you have plans to expand operations by adding larger process tanks and new processes to offer customers, 而这正是一家电解抛光公司的新老板所发现的.

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放眼上游，减少废水中的重金属

一家生产不锈钢和镍合金棒材和线材的制造商的镍含量极高, 锌, 以及废水中的其他金属. 它们需要预处理和混合它们的主要放电. When they could not find solutions from their existing supplier, the manufacturer called on Hubbard-Hall to come in and assess the situation to find solutions so they could meet effluent guidelines for their wastewater system

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Stripping Paint from Masking Proves Profitable for Automotive Coater

罗伊金属精加工(RMF)每年在南卡罗来纳州的三家工厂喷涂数百万个零件, 它对细节的关注使其成为北美顶级的精加工业务之一, 当然也是最大的一个. 专业从事机架、桶式镀锌, 锌合金涂层, 电泳漆和粉末涂料, for one particular application — powder coating brake calipers and brake fluid systems— it required an extensive amount of masking downholes and other areas that were not only labor intensive, but also used a significant amount of caps and plugs in the masking process. 他们的目标是尽可能地降低成本.

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If the shoe fits, remove the adhesives and glue from the stamping molds.

A Taiwanese-based shoe manufacturer was having issues with its stamping molds for sneakers picking up adhesives and glues that were left on the material during the manufacturing process The company needed to find a way to quickly remove the adhesives and glues from the mold without further disrupting the manufacturing process.

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Like a Champ: How Hubbard-Hall's On-Site Quality Program Reduces Costs and Downtime

A manufacturer was faced with dumping an expensive 600-gallon vapor degreasing bath and suffering significant downtown because of low pH levels. 澳门威尼斯人网上赌场的CHAMP项目在部件损坏和油箱需要倾倒之前就发现了这个问题. Weekly checks by the Hubbard-Hall Analytical Service Technician alerted the manufacturer to a mechanical issue with the degreasing machine, 原来是下水道堵塞了. 有一次，排水管很快就修好了, the vapor degreasing machine was working smoothly again, 澳门威尼斯人网上赌场分析服务技术人员继续每周检查电平，以确保其正常工作

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Opening the Door to Better Pretreatment, Less Cost, and Improved Performance

A commercial steel door frame manufacturing company ran into trouble with their iron phosphate pretreatment system when the local wastewater treatment facility began noticing higher metal levels in its effluent. The local treatment district began issuing fines to the company, which accumulated as the manufacturer sought a way to get their system back into compliance and avoid having more stringent regulatory measures taken against them. Hubbard-Hall representatives promptly assessed the manufacturing process change leading to high metal discharge levels and recommended two changes to solve the issues. Change the manufacturer’s four-stage pretreatment to a closed loop zero-discharge system eliminating any waste from going to the drain. Change the pretreatment chemistry to Eco Quest NCS 172-LF

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White Glove Distribution Services When You Can’t Afford to Be Line Down.

在当今世界的供应链挑战, 半导体制造商需要可靠性和资源来帮助他们的生产线保持正常运行. 澳门威尼斯人网上赌场的库存管理服务的使命是保持物料流动，以消除停机生产. 卡特·伯宁汉就是这样, 澳门威尼斯人网上赌场的供应链主管, received a call after-hours from a customer having issues with a defect in the material they were using in their New England manufacturing facility.

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Rejuvenating a Trickling Filter System to Remove Fats, Oils, and Grease

A manufacturer’s trickling filter had not been working properly for quite some time when they decided to call in Hubbard-Hall to review the pretreatment part of the system and try to get it to work properly so that it could treat the fat, 石油, 污水处理系统中的油脂.

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A Bug in the System: Using Bacteria to Treat Industrial Wastewater

A metal extrusion company found itself having issues with its Biochemical Oxygen Demand (BOD) in its wastewater treatment operation due to surfactants disrupting the bacteria. 具体地说, 该公司用生物制剂和相关化学物质处理含有表面活性剂的冲洗水, 在一段时间内, found their treatment process was having a less-than-desired effect. 他们找到澳门威尼斯人网上赌场，需要一种更好的培养物，比他们一直使用的培养物更耐表面活性剂.

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Process Matters in Solving Critical Parts Cleaning Issues

澳门威尼斯人网上赌场的清洁团队为一家国防制造商解决了价值100万美元的库存问题 by addressing process issues, not just cleaning chemistry. 尽管没有赢得产品销售，他们的专业知识导致了400管的验收，证明了承诺 customer satisfaction and building confidence for future collaboration.

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